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Reviewed by
Last updated: June 21, 2022

Pit Boss PB440D2 Review (Summer 2022)

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Reviewed by
Reviewed by
Last updated: June 21, 2022
TheBarBec is reader-supported. We may earn a commission through products purchased using links on this page. Learn more about our process here
Editor's Rating
GrillScore is a ranking system developed by our team of experts. It aggregates all the scores given to a product in various aspects including the individual product’s features evaluation given by each expert independently, its customers’ feedback rank, and sales rank.
out of 10
  • Cooking area 9.6
  • Ease of use 9.7
  • Portability 9.9
  • Warranty 9.0
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Pit Boss has been around for over a decade now and they have been able to build a reputation for themselves with their unique craftsmanship and their family-style business outlook. Their products are market leaders and top favorites for many. The Pit Boss PB440D2 is one of their flagship models. It is easily usable by both professional chefs and new grilling enthusiasts because of its rich technology.

The PB440D2 has unmatched structural strength and portability. It is powered by 100% natural hardwood that adds a one-of-a-kind taste to your foods. Our Pit Boss PB440D2 review has a lot more information that will let you know if the grill is what you are looking for and it’s worth the buy.


Primary function
Grilling, smoking
Fuel type
Wood pellets
Main cooking area
341 sq. in.
Upper rack area
124 sq. in.
Total cooking area
465 sq. in.
Hopper capacity
5 lbs.
Max. temperature
500° F
Porcelain coated steel
50.2 x 24.02 x 39.8 inches
97.8 lbs.


Pit Boss is the first thing that crosses most professional chef’s minds when a wood pellet grill is mentioned. It makes some of the most popular pellet grills on the market today. The PB440D2 is one of their top-rated models. It is famous for its unique features and ease of use. Its unique convection cooking method sets it apart from other pellet grills within its range. The convection method does away with the rotisserie, which increases the grill’s versatility as you can roast, braise, grill, smoke or bake.

The pellet grill is packed with many other outlandish features that make it an extraordinary option. Pit boss also minded aesthetics when building the grill. The design is not only durable but also nice to look at. It is adorned by a beautiful two-tone copper and black finish. All in all, the grill is a worthwhile investment. You would derive great value of money from it.


Pit Boss PB440D2 Review (Summer 2022)

The Pit Boss PB440D2 is quite the looker. The pellet grill boasts a super-attractive exterior with a two-tone copper and black finish. The cooking grid has a solid steel build with porcelain coating. The cooking rack is also made of porcelain-coated steel for aesthetics, durability and ease of cleaning.

Overall Performance

The Pit Boss PB440D2 is one of the best portable pellet grills you can invest in. Its rugged porcelain-coated steel construction is bound to last you a lifetime with proper maintenance. Its design is not only attractive and durable but also user-friendly.

The grill is packed with features that will give you a one-of-a-kind grilling experience. What you will like the most about the grill is its dynamic and powerful heat range. It increases its versatility as you can cook your foods in different ways other than grilling like searing and baking.

Cooking area

For a portable pellet grill the Pit Boss PB440D2 offers a large cooking surface area. It boasts a total grill area of 465sq inches with the primary grill area measuring 341sq inches and the warming rack 124sq inches.

You can host a large crowd and conveniently make food for everyone. Also featured are a solid bottom shelf, a side shelf and tool hooks that make food preparation a tad easier. You can place your grilling essentials on the shelves and increase your accessibility to grilling tools with the tool hooks.

Fuel source

The grill uses 100% natural barbecue wood pellets as fuel. You do not need charcoal, propane or any other gas to fire it. The natural wood pellets make it a top preference for cooking wood-fired gourmets.

Getting the grill started is such a breeze. You only need to turn a dial to fire it up.

Cooking grates

The grill features super-durable porcelain coated steel grates that will give your meats a good sear. The grates retain heat well, and the porcelain coating increases their longevity. It also makes them easier to clean. You would only need to wipe with a wet cloth to remove food residues.

Ease of use

The grill is rich with features that offer easy and versatile grilling experiences. One of the features is the digital board control system with LED readouts. The technology allows you to achieve a constant or variable temperature that suits the type of food you are cooking. Grilling is all about controlling the temperature and this grill gives you accurate cooking control with super-easy digital temperature control.

Also, the removable upper cooking rack gives you an easier grilling experience. When it’s time to take your meat off the grill, you an easily lift it off once.

The freestanding design of the grill also makes it easier to use because it doesn’t need support. You can just place it anywhere in your patio, yard or balcony and make the most delicious meals comfortably.

Safety features

The grill features an automatic safety shut-off. It will turn off itself when there’s nothing on the grill.


The Pit Boss PB440D2 is one of the best portable pellet grills out there. Coming in at 97.8 pounds, you can easily move it from one point to another. Also, most of its parts are removable making it easier to transport. Plus, it features 2 rugged wheels that facilitate its movement from one point to another.


Pit Boss offers a 1-year warranty cover on the grill. Should it stop to function properly within a year after purchasing it, the company will fix the problem.

Ease of maintenance

Pit Boss PB440D2 Review (Summer 2022)

Maintenance doesn’t entail much with the Pit Boss PB440D2. Its porcelain-coated steel build is superbly easy to clean. It is also resistant to corrosion and rust.

Besides the easy-to-clean exterior, the grill features hopper clean out system that makes your cleaning easier when you are done using the grill

Key features

  • Here is a rundown of the Pit Boss PB440D2’s top features;
  • Premium-gauge stainless steel build
  • Direct and indirect heat
  • Digital control board with LED readout
  • Removable side shelf/tray
  • Hoper cleanout system
  • Automatic safety shutoff
  • Precision temperature control
  • Drip tray
  • Stainless steel thermometer
  • Meat probe
  • Porcelain-coated grates
  • Two large wheels
  • Easy to use
  • Easily portable
  • Offers both direct and indirect heat
  • Large cooking area
  • Multiple convenient features like bottle opener, tool hooks, and removable shelves
  • Easy digital temperature control
  • Makes delicious wood-gourmet meals
  • Solid premium-gauge stainless steel construction
  • Small hopper capacity


With the Pit Boss PB440D2, you can entertain a substantial number of people and be able to feed them conveniently. The cooking area is quite large for a portable pellet grill. Both the primary grill and warming rack will help you serve your guests on time.
Its design also qualifies it as an easy-to-use grill and smoker. You can use it anywhere, comfortably thanks to its freestanding nature. Extra accessories like tool hooks and removable side shelves also make it easy to use.
The Pit Boss PB440D2 is a rare gem. Its ease of use, durability and versatility are out of this world. Its compact yet sturdy build makes it one of the most sought for pellet grill out there. Any professional chef or grilling enthusiast into wood-gourmet meals should consider investing in this grill.

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